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X's mill Wavy

X's mill Wavy



X's mill Wavy Ball



X's -mill Wavy Multi-function



Notes for Grooving and Pocket milling





For small hole

Drilling : (Attention) Should be done Step feed(0.5 - 1mm)
    Required protection cover
    Maximum drilling depth around 0.6xD
 
(Example)
Material : C50 ( S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
Hole Dia : Diameter 25mm
Depth : d=15mm
Speed : V=200m/min
Feed : f = 0.1mm/rev.
Step feed : 0.5mm , Air blow
Good chip control (discharging)
without any chipping


For large hole

Helical milling : Hole diameter with 1.2 - 1.8 xD without initial hole
  (Attention) Required spiral feeding using NC function
    xial feed per turn to be under edge length
 
(Example)
Material : C50(S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
Hole Dia. : Diameter 40mm
Depth : d=30mm
Speed : V=300m/min
Feed : f=0.1mm/rev.
Axial feed : f=15mm/pitch , Air blow
High efficient drilling in a large hole with Cutting speed 300m/min, and Feed 15 mm/turn


Ramping

Ramping : Ramping operation required no initial hole
 
(Example) θ
Material : C50(S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
Milling Width: Rd=25mm
Depth : d=15mm
Speed : V=200m/min
Feed: f=0.1mm/rev.
Ramping angle : θ=15°, Air blow
Good chip control (discharging)
without any vibration


Pocket milling

Pocket milling : High efficient pocket milling by combination with drilling, ramping and contouring
  (Attention) Required air blow in order to discharge chips
 
(Example)
Material : C50(S50C)
Mill Dia. : Diameter 25
Insert : APMT103504PDER(XSZ350)
The following grooving & shoulder milling was done after 15 mm of depth by drilling or ramping
Milling width : Rd=25mm,Depth: d=15mm
Speed : V=200m/min,Feed : f=0.1mm/rev.
Air blow
Less milling force and less machine power than milling cutter from other brand
High efficient milling with less noise, and no vibration

Important notes forX's-mill Wavy Multi-function

Drilling
Should be done Step feed
(0.5 - 1mm)
Maximum Drilling depth : 0.6xD
Helical milling
Applicable Maximum diameter : 1.8xD
Maximum axial feed /
Turn :
Less than edge length
Ramping angle 0°- 30°
       
Ramping
Maximum cutting depth :
Less than edge length
Ramping angle 0°- 30°
Pocket milling
Air blow is required in order to discharge chips from pocket
Attention for dispersal chips in drilling or ramping operation
Recommended air blow